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Customer Documentation

Public Documentation Shelf for Manuals and Knowledge Base Documents

Public
Customer
Documentation

SheetCAM Post Processor

Software Sheetcam

Description of the problem: What are the correct post files for use with SheetCAM?   Solution:   Machine Type Post File Name Router Mach3.scpost Mach3 Plasma/Oxy Fuel MachMotion Plasma THC Version4.scpost Mach3 Water ...

bsid
49

Lathe

CNC Machine Operator Manuals

Motors - Yaskawa

Motors, Drives and VFD's

VFD - Yaskawa

Motors, Drives and VFD's

Mach4 - In Depth

Software

Take a closer look at Mach4.

Setup

CNC Controls

Grinder - Universal Cylindrical Grinder ID/OD

CNC Machine Operator Manuals

Tags: ODID OD ID

Setting Debounce Level

Software

Description of the problem: Debounce is the number of pulses that a switch must be stable for it's signal to be considered valid. For example, electrical noise can cause issues with limit switches being triggered. Debounce can be elevated to ignore the noise....

bsid
4
debounce
configuration
apollo III
apollo I
hicon

Apollo III Not Communicating

Motion Controllers and Breakout Boards Apollo III

Description of the problem: The Apollo III motion controller is not communicating, but all the settings look correct and the firmware and plugin match.   Solution: The issue may be a corrupted FPGA. To check and fix that follow these steps: Open the VS...

bsid
7

Drive Fault Always On - Apollo III

Motion Controllers and Breakout Boards Apollo III

Description of the problem: On Apollo series boards the X0 (Drive Fault) is always on whether the drives have errors or not. Upon further inspection the only way to get the X0 LED to turn off is by removing all the control cables from the Apollo board.   So...

bsid
18

Apollo Board Power Issues

Motion Controllers and Breakout Boards Apollo III

24V Dropping Out (power light flashing/dim) Typically related to a "short" in limit switch....some input is getting grounded out. Remove inputs from Apollo board until issue goes away to figure out which one it is. If all inputs out and still issue, remove 2...

bsid
27

HiCON Motor Drive Graph Blank

Motion Controllers and Breakout Boards Apollo III

Description of the problem: The Motor/Drive Response graph is blank when motion is commanded.   Solution: When the HiCON motor/drive graph is blank, this my be caused by Windows Firewall blocking the incoming data.  Start Menu, search "Window Fir...

bsid
32

Stepper Motor Reversing Direction

Motors, Drives and VFD's Drives - All Stepper

Description of the problem: My stepper motor is reversing direction randomly without changing commanded direction or settings.   Solution: The amp output is most likely set too high. Lower the amp output until the motor is stable.   Keywords: 7685

bsid
51

Mill / Router

CNC Machine Operator Manuals

Teco Motor Oscillations

Motors, Drives and VFD's Drives (Servo) - Teco

Description of the problem: My Teco motor is oscillating back and forth (humming / screeching).   Solution: Try changing the notch filter parameter inside the Teco drives to reduce harmonics.       1. Press the [Mode] button until you see CN001 ...

bsid
64

Yaskawa Auto Tuning For CNC Applications

Motors, Drives and VFD's Drives (Servo) - Yaskawa

Watch Yaskawa tutorial: https://www.youtube.com/watch?v=_9TW9wodQ8M) Very Useful Calculator For The Formulas Described In This Manual https://docs.google.com/spreadsheets/d/19xXUOK75FnIN3B1aj_EDSktX5nj8XN5OVXC3Y_g2d-E/edit#gid=0 Prerequisites Have a ...

bsid
67

Terminal Block Usage How to connect wires

Electrical

Use a small flat screwdriver to push back the metal clip. It will likely take a good bit of pressure and the proper angle to get it to slide into place. This opens up the pocket for the wire to go into. Once opened, insert the wire and be sure no insulation ha...

bsid
70

Updating Yaskawa Parameters

Motors, Drives and VFD's Drives (Servo) - Yaskawa

To update drive parameters on a Yaskawa drive, follow these instructions.   From the display panel:   Press the Mode/Set key until you see the parameter set needing changed (example: Pn0001). Use the Up/Down arrow keys to move through the list and select t...

bsid
72

SheetCAM Training Information & Tutorials

Software Sheetcam

Tips/Notes: Using the % character in the filename can cause SheetCAM to crash/freeze when importing.   Links to SheetCAM Resources: Install: http://sheetcam.com/Downloads/akp3fldwqh/SheetCam%20TNG%20setup%20V6.0.19.exe   Manual: http://www.sheetcam....

bsid
74

Enable or Disable Mach4 PLC 1000 Series

Software Mach4 - In Depth

To enable/disable the PLC in Mach4, follow the attached instructions. File Type Document Name View / Download / Print Disable PLC Launch 10556

bsid
76
mach4
plc
1000 series
1000

1000 Series Mach4 Aux Button Setup

Software Mach4 - In Depth

On the 1000 Series control, there are six user auxiliary buttons that can be configured. To configure the buttons, select the "Settings" tab the lower right of the screen and then press "Screen Configuration."   Each button can be configured to acti...

bsid
77
1000 series
aux button
buttons
1000
mach4

gcEdit error in Mach4

Software Mach4 - In Depth

Problem: When attempting to edit g-code, user receives a gcEdit error. Solution: With the control software closed, open a windows explorer window. In the address bar type %appdata% and press [enter]. It will take you to a folder and you'll see similar ...

bsid
78
gcedit
mach4

Regenerative Resistors

Electrical

When installing Regeneration Resistors care must be taken as the resistor absorbs the regeneration power, and it is possible to generate high temperatures above 100°C. Provide adequate cooling and use appropriate high temperature wires and ensure there is a...

bsid
81

Solenoid or Pump Wiring

Electrical

If you have a RapidPath control, the following concepts apply, but connecting will be a little different. See the installation manual for your kit to see additional detail. Outputs on the breakout board can be used for a variety of control functions. Often th...

bsid
94

Jogging Increments & Pendant Info for Mach4

Software Mach4 - In Depth

Adjusting Pendant Acceleration You can adjust the pendant acceleration by going to the Settings Tab and selecting Machine Calibration (2000 series: select the Service Tab at the bottom of the main screen, and click the Interface Config button near the top of ...

bsid
95
MPG
pendant
wireless pendant
jog increments
pendant setup
interface
configuration
2000 series
2000
parameters
reverse pendant
Mach 4
mach4
mach 4

Wiggle Lead In (SheetCAM)

Software Sheetcam

Here are a few screen shots of menus from sheetcam and an explanation of how to set up a wiggle/oscillation: The number of wiggles is calculated from the pierce time, feed rate and wiggle length.    You also need some type of lead in defined in the operatio...

bsid
96

Waterjet

CNC Machine Operator Manuals

Grinder - Centerless

CNC Machine Operator Manuals

This manual is intended to be used by MachMotion Developers and MachMotion certified Integrators

CNC Controls

Here is a library of installation and set-up manuals for MachMotion's product line.

Arms, Stands, Mounts and Swivels

Documentation for how to assemble the arms, stands, mounts and swivels for your MachMotion control!

Documentation Libraries

Each page here is a compilation of documents for each of our standard machine kits. Use these links to familiarize yourself with installation and operation of these machines. Also, use these as a guide for printing manuals for each kit.

Electrical

View electrical drawings and diagrams related to MachMotion equipment.

Software

Help for Mach3, Mach4, SigmaNest and other MachMotion software platforms

Motion Controllers and Breakout Boards

Documentation on the Apollo III and RapidPath Motion Controllers.

CNC Machine Operator Manuals

Here's a list of operator manuals and resources sorted by machine type.

Motors, Drives and VFD's

Documentation for Teco, Yaskawa and Mitsubishi servo motors.

Operator Panels and Pendants

Search by panel model number and find other panel specific documentation (Ethernet, USB, Pokeys, Wired/Wireless Pendants).

Shared Content-Public

Any shared content that should be accessed publicly

Support and Service Policies

MachMotion has always made customer support a top priority. Here is a list of our free support and paid service policies.

Safety Relays

Documentation for Mosiac and Keyence Safety Relays

Mosiac
Keyence
Safety Relay

Machine Brands

Documentation specific to individual machine brands.

Machine Forms

Documentation of issues on machines, things we observed and how we solved them. This Book was made in an effort to eventually document every possible issue on a machine and provide a solution. Please feel free to add!

HydraTight

RapidPath

Motion Controllers and Breakout Boards

the RapidPath EtherCAT software motion controller

MotionController
RapidPath

MachMotion Safety Plan

The handbook for all safety practices and procedures for MachMotion

Cleaning

Simple tasks that everyone can do but when they are ignored, they can build up and make a big mess—cleaning bathrooms, cleaning the break room.

Drives (Servo) - Teco

Motors, Drives and VFD's

Teco servo drives manuals, wiring guides, and error lists

Drives (Servo) - Yaskawa

Motors, Drives and VFD's

Manuals about Yaskawa Servo Drives

Drives - All Stepper

Motors, Drives and VFD's

Manuals about stepper drives

Motors - Teco

Motors, Drives and VFD's

Apollo III

Motion Controllers and Breakout Boards

Mach4

Software

SigmaNEST

Software

Conversational Programming

Software

2000 Series

CNC Controls

Punch

CNC Machine Operator Manuals

Setting Spindle RPM (Mach4)

Software Mach4 - In Depth

Problem: Not going the correct RPM? Is the spindle encoder configured correctly? Option 1 Test with a Tachometer and make sure it matches the RPM in Mach. Option 2 Zero the HiCON encoder Rotate the spindle 360 degrees How many encoder counts d...

bsid
98
spindle
mach4
spindle rpm
spindle setup
setup mach4