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Customer Documentation
Public Documentation Shelf for Manuals and Knowledge Base Documents
CNC Controls
Here is a library of installation and set-up manuals for MachMotion's product line.
Documentation Libraries
Each page here is a compilation of documents for each of our standard machine kits. Use these links to familiarize yourself with installation and operation of these machines. Also, use these as a guide for printing manuals for each kit.
Electrical
View electrical drawings and diagrams related to MachMotion equipment.
Software
Help for Mach4, SigmaNest and other MachMotion software platforms
Motion Controllers and Breakout Boards
Documentation on the Apollo III and RapidPath Motion Controllers.
CNC Machine Operator Manuals
Here's a list of operator manuals and resources sorted by machine type.
Motors, Drives and VFD's
Documentation for Teco, Yaskawa and Mitsubishi servo motors.
Operator Panels and Pendants
Search by panel model number and find other panel specific documentation (Ethernet, USB, Pokeys, Wired/Wireless Pendants).
Shared Content-Public
Any shared content that should be accessed publicly
Safety Relays
Documentation for Mosiac and Keyence Safety Relays
Arms, Stands, Mounts and Swivels
Documentation for how to assemble the arms, stands, mounts and swivels for your MachMotion control!
Documentation - Artsoft
This contains the documentation of Artsoft Products
General
Information good to know for all departments.
Mechanical Assembly
The assembly of motors, mounts and all that needs assembled for a system.
Drives (Servo) - Teco
Teco servo drives manuals, wiring guides, and error lists
Drives (Servo) - Yaskawa
Manuals about Yaskawa Servo Drives
Drives - All Stepper
Manuals about stepper drives
Motors - Teco
Apollo III
Mach4
SigmaNEST
Conversational Programming
2000 Series
Punch
RapidPath
the RapidPath EtherCAT software motion controller
Grinder - Centerless
This manual is intended to be used by MachMotion Developers and MachMotion certified Integrators
Mill / Router
Waterjet
Lathe
Motors - Yaskawa
VFD - Yaskawa
Mach4 - In Depth
Take a closer look at Mach4.
Setup
Grinder - Universal Cylindrical Grinder ID/OD
Tags: ODID OD ID
Setting Debounce Level
Description of the problem: Debounce is the number of pulses that a switch must be stable for it's signal to be considered valid. For example, electrical noise can cause issues with limit switches being triggered. Debounce can be elevated to ignore the noise....
Apollo III Not Communicating
Description of the problem: The Apollo III motion controller is not communicating, but all the settings look correct and the firmware and plugin match. Solution: The issue may be a corrupted FPGA. To check and fix that follow these steps: Open the VS...
Drive Fault Always On - Apollo III
Description of the problem: On Apollo series boards the X0 (Drive Fault) is always on whether the drives have errors or not. Upon further inspection the only way to get the X0 LED to turn off is by removing all the control cables from the Apollo board. So...
Apollo Board Power Issues
24V Dropping Out (power light flashing/dim) Typically related to a "short" in limit switch....some input is getting grounded out. Remove inputs from Apollo board until issue goes away to figure out which one it is. If all inputs out and still issue, remove 2...
HiCON Motor Drive Graph Blank
Description of the problem: The Motor/Drive Response graph is blank when motion is commanded. Solution: When the HiCON motor/drive graph is blank, this my be caused by Windows Firewall blocking the incoming data. Start Menu, search "Window Fir...
SheetCAM Post Processor
Description of the problem: What are the correct post files for use with SheetCAM? Solution: Machine Type Post File Name Router Mach3.scpost Mach3 Plasma/Oxy Fuel MachMotion Plasma THC Version4.scpost Mach3 Water ...
Stepper Motor Reversing Direction
Description of the problem: My stepper motor is reversing direction randomly without changing commanded direction or settings. Solution: The amp output is most likely set too high. Lower the amp output until the motor is stable. Keywords: 7685
Teco Motor Oscillations
Description of the problem: My Teco motor is oscillating back and forth (humming / screeching). Solution: Try changing the notch filter parameter inside the Teco drives to reduce harmonics. 1. Press the [Mode] button until you see CN001 ...
Yaskawa Auto Tuning For CNC Applications
Watch Yaskawa tutorial: https://www.youtube.com/watch?v=_9TW9wodQ8M) Very Useful Calculator For The Formulas Described In This Manual https://docs.google.com/spreadsheets/d/19xXUOK75FnIN3B1aj_EDSktX5nj8XN5OVXC3Y_g2d-E/edit#gid=0 Prerequisites Have a ...
Terminal Block Usage How to connect wires
Use a small flat screwdriver to push back the metal clip. It will likely take a good bit of pressure and the proper angle to get it to slide into place. This opens up the pocket for the wire to go into. Once opened, insert the wire and be sure no insulation ha...
Updating Yaskawa Parameters
To update drive parameters on a Yaskawa drive, follow these instructions. From the display panel: Press the Mode/Set key until you see the parameter set needing changed (example: Pn0001). Use the Up/Down arrow keys to move through the list and select t...
SheetCAM Training Information & Tutorials
Tips/Notes: Using the % character in the filename can cause SheetCAM to crash/freeze when importing. Links to SheetCAM Resources: Install: http://sheetcam.com/Downloads/akp3fldwqh/SheetCam%20TNG%20setup%20V6.0.19.exe Manual: http://www.sheetcam....
Enable or Disable Mach4 PLC 1000 Series
To enable/disable the PLC in Mach4, follow the attached instructions. File Type Document Name View / Download / Print Disable PLC Launch 10556
1000 Series Mach4 Aux Button Setup
On the 1000 Series control, there are six user auxiliary buttons that can be configured. To configure the buttons, select the "Settings" tab the lower right of the screen and then press "Screen Configuration." Each button can be configured to acti...
gcEdit error in Mach4
Problem: When attempting to edit g-code, user receives a gcEdit error. Solution: With the control software closed, open a windows explorer window. In the address bar type %appdata% and press [enter]. It will take you to a folder and you'll see similar ...
Regenerative Resistors
When installing Regeneration Resistors care must be taken as the resistor absorbs the regeneration power, and it is possible to generate high temperatures above 100°C. Provide adequate cooling and use appropriate high temperature wires and ensure there is a...
Solenoid or Pump Wiring
If you have a RapidPath control, the following concepts apply, but connecting will be a little different. See the installation manual for your kit to see additional detail. Outputs on the breakout board can be used for a variety of control functions. Often th...
Jogging Increments & Pendant Info for Mach4
Adjusting Pendant Acceleration You can adjust the pendant acceleration by going to the Settings Tab and selecting Machine Calibration (2000 series: select the Service Tab at the bottom of the main screen, and click the Interface Config button near the top of ...
Wiggle Lead In (SheetCAM)
Here are a few screen shots of menus from sheetcam and an explanation of how to set up a wiggle/oscillation: The number of wiggles is calculated from the pierce time, feed rate and wiggle length. You also need some type of lead in defined in the operatio...
Setting Spindle RPM (Mach4)
Problem: Not going the correct RPM? Is the spindle encoder configured correctly? Option 1 Test with a Tachometer and make sure it matches the RPM in Mach. Option 2 Zero the HiCON encoder Rotate the spindle 360 degrees How many encoder counts d...