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Troubleshooting
Procedures for identifying, diagnosing, and resolving technical issues.
Keeper
Procedures for managing, securing, and troubleshooting passwords and digital vaults.
PowerShell
Time saving PowerShell scripts
IT Policy
Employee policy for IT
Mill / Router
Waterjet
Lathe
Galil
Motors - Yaskawa
Drives (Servo) - Delta
VFD - Yaskawa
Mach4 - In Depth
Take a closer look at Mach4.
Setup
Grinder - Universal Cylindrical Grinder ID/OD
Tags: ODID OD ID
General Operations
There are many useful tools within Mach that are useful across machine types. Read about them here.
Grinder - Surface
General
Things pertinent to motion controllers that apply to more than one specific motion controller.
Sheetcam
Drives (Steppers) - EverCNC
Titanio (SW5A) Stepper
Drives (Servo) - MachMotion Servo (CTB)
VFD - Hitachi
Drives - (Spindle)
This is not for VFDs. This is a different style of drive.
Drives - Stepper Leadshine
Mosaic
Information regarding the Mosaic safety relay
gcEdit error in Mach4
Problem: When attempting to edit g-code, user receives a gcEdit error. Solution: With the control software closed, open a windows explorer window. In the address bar type %appdata% and press [enter]. It will take you to a folder and you'll see similar ...
Parallel Port Connection
To properly attach the dual-parallel port, align the red stripe on the ribbon cable to the white triangle on the back end of the board. See attached document for photos. Keywords: 11256
Jogging Increments & Pendant Info for Mach4
Adjusting Pendant Acceleration You can adjust the pendant acceleration by going to the Settings Tab and selecting Machine Calibration (2000 series: select the Service Tab at the bottom of the main screen, and click the Interface Config button near the top of ...
Wiggle Lead In (SheetCAM)
Here are a few screen shots of menus from sheetcam and an explanation of how to set up a wiggle/oscillation: The number of wiggles is calculated from the pierce time, feed rate and wiggle length. You also need some type of lead in defined in the operatio...
Setting Spindle RPM (Mach4)
Problem: Not going the correct RPM? Is the spindle encoder configured correctly? Option 1 Test with a Tachometer and make sure it matches the RPM in Mach. Option 2 Zero the HiCON encoder Rotate the spindle 360 degrees How many encoder counts d...
G73 / G83 Peck Drilling Reposition Location - Mach4
Symptoms The Z axis does not retract far enough and chip does not sufficiently clear from the drill flutes. Increase HSP. Z retracts too far and the cycle time is unnecessarily long. Reduce HSP When feeding in, the Z axis switches from rapid rate to feed ...
Grinder Reg Wheel Calculator
Reg Wheel Calculator (regwheel): See attachments on this page for how to calibrate the commanded speed of the Yaskawa drive to match the actual speed of the Reg wheel. On any system that is not a 1 to 1 gear ratio, this calculator must be used. Keywords...
Global Monitoring System
On older controls, this feature was known as Global Messaging System. Configuration Access the Global Monitoring System To set up the Global Monitoring System go to Configuration -> Plugins -> Global Monitoring System. Monitor Control There are five a...
Enable Slave Axis in Mach4
There are 2 configuration options: Homing with Home/Limit switch on the Master: First: In the Mach4 software go to Configure=>Control=>Axis Mapping Select which motor is the slave under Slave 1 Second: Configure=>Plugins=>HiCON Select the motor that you w...
Drive Error List - Teco
*Alarms in table below noted with asterisk (*) have additional important info below the table Display Name Cause Action AL-01* Under-Voltage The main circuit voltage is below its minimum specified value. (190Vac) Use a Voltmeter to check whet...
Parts not Round (TECO Drives)
When the X and Y on a machine are not round yet the units are correct and the axes are square, make sure to match the gains in the Teco drives.The servo drive parameters may be mismatched: You may only need to change one of these, but this is the order of pri...
HiCON Board Not Found
The hicon board is the "daughter" board of the Apollo III motion controller. The ethernet cable from the control PC to the HiCON board is the local area network (LAN) connection for it and communications between the 2 were lost. 1. bad cable, or connection at...
Update Mach4 without internet to control
To update Mach4 software without internet to the control you can do so by completing the following procedures. Please note that it is highly recommended that you have internet to the control instead and let one of our support techs help with this. There can be...
Pendant going the same direction or the same speed - Mach4
Problem: When moving the MPG Pendant really fast and it continues in the same direction or the same speed. Resolution: Inches: You will need to change the 0.01 to 0.05 Metric: You will need to change the 0.1 to 0.5 Keywords: 16025
Configuring Teco Torque Parameters
The MachMotion plasma control uses a torque input from the TECO drive to home the Z axis and to re-reference the torch. If the torch hits the cutting material with too much force during a re-reference or if the torch re-references before actually touching the ...
Open G-Code in Command Prompt - Mach4
Command Lines to Open and Close a G-Code File in Mach4: Open:C:\Mach4\tools\MachUtil\MachUtil.exe --open-gcode "C:\Mach4\GCodeFiles\Bolt Pattern.tap"Close:C:\Mach4\tools\MachUtil\MachUtil.exe --close-gcode Keywords: gcode, cmd, mach4
How to Use Documentation Library
Welcome to the MachMotion Support Documentation Library. Here is a quick overview of certain screens you may see and various functions available on each screen. NOTE: When performing a search, it is often helpful to use quotation marks. For example searchin...
Brake Wiring Diagram
Keywords: Teco, Motor, Brake
TECO Mini Manual
Instructions: Add information that you have to look up in the big manual for customers here, or any other tips/notes for teco drives not readily available elsewhere. Reset Drive: -Press the Mode button until you get to Cn001. Set the drive to Cn029. Hold ...
SigmaNest Access Violation Message
This error message seems to happen when the same file is loaded into the Mach4 software. Recommendation is to make sure that all gcode files are closed out of the Mach4 software and try again. If still having the issue, save the SigmaNEST file then restart S...