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MachPro Waterjet Setup Manual

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Introduction

Configure your motion controller including: axis calibration, homing, limits, and I/O

Setup the first jet

Every waterjet will need most of following signals for each jet. Map each of the ones you need to the correct output. 

Name Function
Jet Pump Output This turns on the actual intensifier pump. If using a PLC this should trigger the PLC to start the intensifier. Often called Intensifier on
Jet High Pressure Output(s) Turns on and off high pressure for the corresponding jet. Also called things like UHP On, high pressure on
Jet Abrasive Output(s) Turns on and off abrasive for the corresponding jet.
Jet Pressure Output(s) Turns on and off the actual jet. Often called Water On or Jet On

Pull down Configure -> Control -> Settings tab

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  1. In the upper right corner, filter the settings for jet
  2. Set Jets Enabled to 1 
  3. Configure the software to use your previously mapped signals
    1. Jet Pump Output #1 maps to Pump or Intensifier ON 
    2. Jet Pressure Output #1 maps to Jet Pressure On
    3. Jet Abrasive Output #1 maps to Abrasive On
    4. Jet High Pressure Output #1 maps to High Pressure

Delay Setup

There are default delay settings which you may adjust. 

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  • The Jet Abrasive Purge Line Delay at 1250 ms which allows the abrasive to stop flowing just before the water turns off
  • The Jet Off Delay to 250 ms which gives us a slight pause after the water turns off and before it starts moving to the next cut

Alarm Setup

Pull down Configure -> Plugins -> Global Monitoring System (GMS)

You may have inputs for Low Inlet Water Pressure. Configure a GMS to monitor this signal as follows:

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Servo Abrasive Setup

Some waterjets have a servo controlled Abrasive. For that use these settings:

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