Orion 3000 CNC Control

This manual provides an overview the features of the Orion 3000 CNC Control.

1. Overview

The Orion 3000 control is an industrial control with an integrated 21.5" touch screen and operator panel.

2. Connections

The Orion 3000 has a high start up current. We recommend using a dedicated power supply that can provide 10 Amps at 24 Volts DC - such as the Meanwell NDR-240-24.

On the rear of the control is a single screw in the center of the Internal I/O compartment cover. Loosen that screw and remove the cover for access to the I/O.
Connect 12 - 24VDC to the DC terminals at the right side of the internal I/O compartment.
Follow the + and - signs by the terminals.
Connect your keyboard and mouse using the USB ports.
Connect your motion controller to LAN1
Connect your internet to LAN3.
Press the power button to power up and test your connections.

Internal I/O compartment layout

There is a terminal block on the right side of the panel, and it is use to connect the E-Stop channels for the E-Stop button on the front panel. The 24V supply powers the active buttons on the front panel.

3. Operator Panel

Emergency Stop should be used in the event of an emergency and as a safety precaution any time the machine isn't running. Emergency Stop will not lose position of machine or require rehoming.

Cycle Start can be used to start a G-Code file and is also used to start other commands such as MDI and GoTo Commands.

Feed Hold is used to pause motion during file run and will leave the spindle on. Cycle start will resume motion and continue file execution.

Reset is used to clear alarms and set the machine back to default modals. These defaults can be changed in the Initialization Codes sections of the default control configuration. Reset also does a full cycle stop and rewinds the GCode file.

F1 and F2 can be configured for user selected features.

USB two USB A ports

Jog - and Jog + are integrated with on-screen controls where you can select the axis to be jogged

4. Features

The manufacturer's data sheet is available in the upper left portion of this window.

21.5” LCD, 1920*1080, resolution, Multi-touch, Capacitive Touchscreen
Full IP65 design
2/4*Glan/4*USB3.0/1*HDMI/2*COM
DC12-24V power input
Support arm mounting from TOP side or BOTTOM side
Fanless and anodized aluminum

5. Specifications

Category	Specification	ICP69215-C-H52-4Y
LCD	Size	21.5" LCD
	Resolution ratio	1920*1080
	White Luminance	250cd/m2
	MTBF (hour)	30000 hrs
	Contrast Ratio	3000:1
	Viewing Angle	(L)89 / (R)89 / (T)89 / (B)89
Mechanical	Dimensions (W x H x D)	553mm x 387.5mm x 135mm
	Installation	Swing ARM mounting (Support NODKA 4460 square tube and Rittal CP 40)
	Buttons	1x Emergency, 1x Cycle Start, 1x Feed Hold, 1x Reset, 2x User Configurable, 2x USB A ports, 1x Jog -, 1x Jog+
	Weight	9.0 Kg
System	CPU	Intel® Core™ 10-11th i5, LGA1200, Max.35W
	Memory	2 x 260-pin DDR4 SODIMM, 8GB
	Storage	1 x 2.5" HDD/SSD + 1 x mSATA
	Network (LAN)	4 x Intel 1000Mbps Ethernet
	HDMI	HDMI 1.2
	Serial ports	2 x RS232/485 (optional), 2 x 3-pin Phoenix Connector
	USB	4 x USB (3.0/2.0/1.0)
Touch screen	Touch screen type	Capacitive Touch screen
	Communication interface	USB
	Transmittance	≥87%
OS	OS	MachLabs installs Windows 11 IoT Value for i5 processor version 22H2 build 22621
Power Consumption	Input Voltage	12-24VDC ±10%; reverse connection, over-voltage, over-current protection; 1x 2-pin Phoenix DC (internal); 1x power button with light (back)
Power Consumption	Idle Power Consumption	Minimum 35W
Environment	Operating Temperature	0°C ~ 50°C for SSD; 0°C ~ 45°C for HDD
	Storage Temperature	-20°C ~ 60°C
	Humidity	5~95% @ 40°C (non-condensing)
	Vibration	SSD applied: 1.5 Grms, IEC 60068-2-64, random, 5~500 Hz, 1 hr/axis
	Shock	Operating 10G peak acceleration (11ms duration), follow IEC 60068-2-27
	EMC	Class B
	IP rating	Full IP65

6. Mechanical Drawings

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