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Process

Installs Review:Review Forfor upgrades and full systems

IGEMSsystems:

  • LICENSENotify the install department which system is ready for a review.
  • Make any necessary changes indicated.
  • Address any installation concerns.

Electrical Panel

  • Take a photo of  the Intime license code for customer backupbackup.
  • Wires Pulled *if applicableapplicable.
  • UPS battery: move fuse to storagestorage.
  • Labels on Enclosure, or in envelope if no enclosureenclosure.
  • MachMotion LabelLabel.
  • High Voltage LabelLabel.
  • Data PlatePlate.
  • Yaskawa Sigma 7 drive sticker *if applicableapplicable.
  • Serial Number and Sales Order number sticker(not needed for knee mill).
  • Panel Nuts on and tighttight.
  • Fan Metal Guard Installed and Screws tight *if applicableapplicable.

Control QC

  • Ensure all motors are connected in Rapid PathPath.
  • Remove old Mach4 folders on the (C:) drivedrive.
  • Verify that the X15-41-01 MPG Pendent has been added to MachMotion Plugin if it is on the BOMBOM.
  • Shut down the PC and Test Reset button in PC Boot ModeMode.
  • Restart the PC and make sure it turns on normallynormally.
  • Confirm Correct icons are on the desktopdesktop.
  • This PC shortcutshortcut.
  • Recycle Bin shortcutshortcut.
  • MachMotion Programs and drives folder shortcutshortcut.
  • Backup Program shortcutshortcut.
  • Customer DocumentationDocumentation.
  • Teamviewer(Rename: MachMotion Support).
  • Machine Type shortcutshortcut.
  • Post Processor (Alexsys, SheetCam, pronest.etc.)*if applicableapplicable.
  • VSI Device ManagerManager.
  • Delete/relocate Desktop iconsicons.
  • Relocate Desktop icons to MachMotion Programs and drives folder shortcutshortcut.
  • Sigma WinWin.
  • Adobe AcrobatAcrobat.
  • RSIRSI.
  • Pokey'ss.
  • GC ConfiguratorConfigurator.
  • Delete remaining icons from desktopdesktop.
  • Put a copy of the customers schematics on the USB thumb drivedrive.
  • Put a MM 30 day timed license on control. https://support.machmotion.com/books/quality-control-and-testing-knowledge-base/page/machmotion-timed-license
  • Remove old backups from backup filefile.
  • Run IO export from the production setup plugin... save as IO Final QC--C:\Mach4\DriveParameters\QC IO...Create QC IO folder if needed.
  • Run MachMotion APPLICATION Backup and copy to USB and ServerServer.
  • Empty Recycle BinBin.
  • Delete downloadsdownloads.
  • Remove Chrome account LoginLogin.

Enclosure / Panel final steps

  • Tighten ground screws on Yaskawa drivesdrives.
  • Blow Out the EnclosureEnclosure.
  • Install Apollo III cover, Zip tie Apollo to frame and attach tagtag.
  • Print and install tag to remind them to install the fuse on the UPCUPC.
  • Install Duct Cover*if applicableapplicable.
  • Install Grounding straps on the doorsdoors.
  • Take a final picture for Marketing with all the covers on*if applicable (not needed for knee mill).
  • Print off updated customer schematics, Elec BOM and place in bag with. Zip tie to the panelpanel.
  • ***Only for Chalmers and American Machine*** Print off connection list and put it with the schematicsschematics.
  • Disconnect Switch handle works/calibrated *if applicableapplicable.
  • Lock door and attach key to the door hinge*if applicableapplicable.
  • Check Fan Covers*if applicableapplicable.
  • Wipe Down Enclosure *if applicableapplicable.

Control final steps / Packaging

  • Install 8 position Phoenix connectorconnector.
  • Control top cover installedinstalled.
  • CleanClean.
  • Remove magnet labelslabels.
  • Bag controlcontrol.
  • Ship Keyboard tray assemblyassembly.
  • Pack Documentation BoxBox.
  • Back covers and screwsscrews.
  • Keyboard and mousemouse.
  • Wi-Fi AntennaAntenna.
  • Wireless pendentpendent.
  • Send INtime license card with the control in the document boxbox.
  • ManualsManuals.
  • Quick start tipstips.
  • MM promotional flyerflyer.
  • Control Type ManualManual.
  • Motion Controller type *if applicableapplicable.
  • Machine Type Manual *if applicable
  • Drive Type Manual *if applicable
  • VFD Manual *if applicableapplicable.

Job Final steps

  • Log time in Odoo and closeout work ordersorders.
  • Upload photos/video and rename final photo of the panel for marketing (“Final_PXL_2022...”) (not needed for knee mill).
  • Enter post action reports in OdooOdoo.
  • Enter changes to the QC tasks templatetemplate.