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Process

  • Installs Review: For upgrades and full systems

  • IGEMS

    • LICENSE

  • Electrical Panel

    • Take a photo of  the Intime license code for customer backup
    • Wires Pulled *if applicable
    • UPS battery: move fuse to storage
    • Labels on Enclosure, or in envelope if no enclosure
    • MachMotion Label
    • High Voltage Label
    • Data Plate
    • Yaskawa Sigma 7 drive sticker *if applicable
    • Serial Number and Sales Order number sticker(not needed for knee mill)
    • Panel Nuts on and tight
    • Fan Metal Guard Installed and Screws tight *if applicable

  • Control QC

    • Ensure all motors are connected in Rapid Path
    • Remove old Mach4 folders on the (C:) drive
    • Verify that the X15-41-01 MPG Pendent has been added to MachMotion Plugin if it is on the BOM
    • Shut down the PC and Test Reset button in PC Boot Mode
    • Restart the PC and make sure it turns on normally
    • Confirm Correct icons are on the desktop
      • This PC shortcut
      • Recycle Bin shortcut
      • MachMotion Programs and drives folder shortcut
      • Backup Program shortcut
      • Customer Documentation
      • Teamviewer(Rename: MachMotion Support)
      • Machine Type shortcut
      • Post Processor (Alexsys, SheetCam, pronest.etc.)*if applicable
      • VSI Device Manager
    • Delete/relocate Desktop icons
      • Relocate Desktop icons to MachMotion Programs and drives folder shortcut
        • Sigma Win
        • Adobe Acrobat
        • RSI
        • Pokey's
        • GC Configurator
      • Delete remaining icons from desktop
    • Put a copy of the customers schematics on the USB thumb drive
    • Put a MM 30 day timed license on control. https://support.machmotion.com/books/quality-control-and-testing-knowledge-base/page/machmotion-timed-license
    • Remove old backups from backup file
    • Run IO export from the production setup plugin... save as IO Final QC--C:\Mach4\DriveParameters\QC IO...Create QC IO folder if needed.needed.
    • Run MachMotion APPLICATION Backup and copy to USB and Server
    • Empty Recycle Bin
    • Delete downloads
    • Remove Chrome account Login

  • Enclosure / Panel final steps

    • Tighten ground screws on Yaskawa drives
    • Blow Out the Enclosure
    • Install Apollo III cover, Zip tie Apollo to frame and attach tag
    • Print and install tag to remind them to install the fuse on the UPC
    • Install Duct Cover*if applicable
    • Install Grounding straps on the doors
    • Take a final picture for Marketing with all the covers on*if applicable (not needed for knee mill)
    • Print off updated customer schematics, Elec BOM and place in bag with. Zip tie to the panel
    • ***Only for Chalmers and American Machine*** Print off connection list and put it with the schematics
    • Disconnect Switch handle works/calibrated *if applicable
    • Lock door and attach key to the door hinge*if applicable
    • Check Fan Covers*if applicable
    • Wipe Down Enclosure *if applicable

  • Control final steps / Packaging

    • Install 8 position Phoenix connector
    • Control top cover installed
    • Clean
    • Remove magnet labels
    • Bag control
    • Ship Keyboard tray assembly
    • Pack Documentation Box
    • Back covers and screws
    • Keyboard and mouse
    • Wi-Fi Antenna
    • Wireless pendent
    • Send INtime license card with the control in the document box
    • Manuals
    • Quick start tips
    • MM promotional flyer
    • Control Type Manual
    • Motion Controller type *if applicable
    • Machine Type Manual *if applicable
    • Drive Type Manual *if applicable
    • VFD Manual *if applicable

  • Job Final steps

    • Log time in Odoo and closeout work orders
    • Upload photos/video and rename final photo of the panel for marketing (“Final_PXL_2022...”) (not needed for knee mill)
    • Enter post action reports in Odoo
    • Enter changes to the QC tasks template
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