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Process

Installs Review: For upgrades and full systems

IGEMS

  • LICENSE

Electrical Panel

  • Take a photo of  the Intime license code for customer backup
  • Wires Pulled *if applicable
  • UPS battery: move fuse to storage
  • Labels on Enclosure, or in envelope if no enclosure
  • MachMotion Label
  • High Voltage Label
  • Data Plate
  • Yaskawa Sigma 7 drive sticker *if applicable
  • Serial Number and Sales Order number sticker(not needed for knee mill)
  • Panel Nuts on and tight
  • Fan Metal Guard Installed and Screws tight *if applicable

Control QC

  • Ensure all motors are connected in Rapid Path
  • Remove old Mach4 folders on the (C:) drive
  • Verify that the X15-41-01 MPG Pendent has been added to MachMotion Plugin if it is on the BOM
  • Shut down the PC and Test Reset button in PC Boot Mode
  • Restart the PC and make sure it turns on normally
  • Confirm Correct icons are on the desktop
  • This PC shortcut
  • Recycle Bin shortcut
  • MachMotion Programs and drives folder shortcut
  • Backup Program shortcut
  • Customer Documentation
  • Teamviewer(Rename: MachMotion Support)
  • Machine Type shortcut
  • Post Processor (Alexsys, SheetCam, pronest.etc.)*if applicable
  • VSI Device Manager
  • Delete/relocate Desktop icons
  • Relocate Desktop icons to MachMotion Programs and drives folder shortcut
  • Sigma Win
  • Adobe Acrobat
  • RSI
  • Pokey's
  • GC Configurator
  • Delete remaining icons from desktop
  • Put a copy of the customers schematics on the USB thumb drive
  • Put a MM 30 day timed license on control. https://support.machmotion.com/books/quality-control-and-testing-knowledge-base/page/machmotion-timed-license
  • Remove old backups from backup file
  • Run IO export from the production setup plugin... save as IO Final QC--C:\Mach4\DriveParameters\QC IO...Create QC IO folder if needed.
  • Run MachMotion APPLICATION Backup and copy to USB and Server
  • Empty Recycle Bin
  • Delete downloads
  • Remove Chrome account Login

Enclosure / Panel final steps

  • Tighten ground screws on Yaskawa drives
  • Blow Out the Enclosure
  • Install Apollo III cover, Zip tie Apollo to frame and attach tag
  • Print and install tag to remind them to install the fuse on the UPC
  • Install Duct Cover*if applicable
  • Install Grounding straps on the doors
  • Take a final picture for Marketing with all the covers on*if applicable (not needed for knee mill)
  • Print off updated customer schematics, Elec BOM and place in bag with. Zip tie to the panel
  • ***Only for Chalmers and American Machine*** Print off connection list and put it with the schematics
  • Disconnect Switch handle works/calibrated *if applicable
  • Lock door and attach key to the door hinge*if applicable
  • Check Fan Covers*if applicable
  • Wipe Down Enclosure *if applicable

Control final steps / Packaging

  • Install 8 position Phoenix connector
  • Control top cover installed
  • Clean
  • Remove magnet labels
  • Bag control
  • Ship Keyboard tray assembly
  • Pack Documentation Box
  • Back covers and screws
  • Keyboard and mouse
  • Wi-Fi Antenna
  • Wireless pendent
  • Send INtime license card with the control in the document box
  • Manuals
  • Quick start tips
  • MM promotional flyer
  • Control Type Manual
  • Motion Controller type *if applicable
  • Machine Type Manual *if applicable
  • Drive Type Manual *if applicable
  • VFD Manual *if applicable

Job Final steps

  • Log time in Odoo and closeout work orders
  • Upload photos/video and rename final photo of the panel for marketing (“Final_PXL_2022...”) (not needed for knee mill)
  • Enter post action reports in Odoo
  • Enter changes to the QC tasks template
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