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MachPro Plasma Setup Manual

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MachPro 26 CNC Software Roadmap

MachPro CNC Plasma Control Screen 2026.png

Configure Motion Controller

Please refer to your motion controller's documentation to:

  • Establish the network connection to the MachPro computer
  • Connect and configure drives
  • Connect and configure I/O
  • Calibrate the axes
  • Establish machine zero
  • Configure soft limits

MachPro needs to be integrated with your motion controller. If you have an M31 use the M31 Motion Control Setup Manual If you have a compatible motion controller, then use MachPro Compatible Motion Controller Configuration Settings

Default I/O Mappings

For both input and output signals:  refer to the Mapping Signals section of the MachPro motion control configuration documentation for your motion controller. See the links in the table above. Manually trigger all inputs to verify they show correctly in the software, and manually trigger all outputs from the software to make sure that the device will operate properly. 

A spreadsheet is attached (upper left corner of this window) with the default I/O signal mappings. You may print it for your use during the I/O configuration. 

  • Wiring reference and change notes
  • Update descriptions in Input and Output signals configuration to match the way you have used the system previously
  • Reference for future maintenance and updates to your system

Inputs

      
SignalIDSignalNameEnabledDevice/NameActive LowStateDescription
1Input #01M31/1DI.01.000
GENERAL INPUT 0 (1DI.01.00)
2Input #11M31/1DI.01.010
GENERAL INPUT 1 (1DI.01.01)
3Input #21M31/1DI.01.020
GENERAL INPUT 2 (1DI.01.02)
4Input #31M31/1DI.01.030
GENERAL INPUT 3 (1DI.01.03)
5Input #41M31/1DI.01.040
ARC OK (1DI.01.04)
6Input #51M31/1DI.01.050
BREAKAWAY ERROR (1DI.01.05)
7Input #61M31/1DI.01.060
PLASMA ERROR (1DI.01.06)
8Input #71M31/1DI.01.070
AIR PRESSURE (1DI.01.07)
65Motor 0 Home1M31/1DI.01.090
X1 HOME (1DI.01.09)
66Motor 1 Home1M31/1DI.01.110
Y HOME (1DI.01.11)
67Motor 2 Home1M31/1DI.01.120
Z HOME (1DI.01.12)
68Motor 3 Home1M31/1DI.01.130
X2 HOME (1DI.01.13)
97Motor 0 ++1M31/1DI.01.080
X LIMIT ++ (1DI.01.08)
98Motor 1 ++1M31/1DI.01.100
Y LIMIT ++ (1DI.01.10)
99Motor 2 ++1M31/1DI.01.120
Z LIMIT ++ (1DI.01.12)
129Motor 0 --1M31/1DI.01.090
X LIMIT -- (1DI.01.09)
130Motor 1 --1M31/1DI.01.110
Y LIMIT -- (1DI.01.11)
161Probe1M31/1DI.01.140
PROBE (1DI.01.14)
164E-Stop1M31/1DI.ESTP0
ESTOP (1DI.ESTP)
183Probe11M31/1DI.01.150
PROBE 2 (1DI.01.15)
251Input #1001M31/1DI.ALRM0
DRIVE FAULT (1DI.ALRM)

Outputs

      
SignalIDSignalNameEnabledDevice/NameActive LowStateDescription
1050Output #01M31/1DO.01.000
GENERAL OUTPUT 0 (1DO.01.00)
1051Output #11M31/1DO.01.010
GENERAL OUTPUT 1 (1DO.01.01)
1052Output #21M31/1DO.01.020
GENERAL OUTPUT 2 (1DO.01.02)
1053Output #31M31/1DO.01.030
GENERAL OUTPUT 3 (1DO.01.03)
1054Output #41M31/1DO.01.040
VENT (1DO.01.04)
1055Output #51M31/1DO.01.050
LASER (1DO.01.07)
1056Output #61M31/1DO.01.060
SCRIBE TOOL (1DO.01.06)
1057Output #401M31/1DO.01.070
TORCH (1DO.01.05)
1142Spindle Fwd1M31/1DO.FE0
(DRILLFORWARD) 1DO.FE
1143Spindle Rev1M31/1DO.RE0
(DRILL REVERSE) 1DO.RE

Languages

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Probing Configuration

For MachPro prior to version 2026.5.13.1 MachPro Probing Wizard

For MachPro versions 2026.5.13.1 and after MachPro Blum Probing Routines

Modifying GoTo Positions

Configure MachPro Plasma

These are the minimum software settings to integrate your power unit with MachPro.

  • Pull down Configure -> Control and select the Settings tab
  • In the upper right corner of the window, enter plasma as the filter term

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ArcPro height controller

Verify these settings

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Soft Height Control

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Roller Head

If you are using a roller head, change the Plasma Style to Roller Head and update these settings to match your system

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Initial Height Sensing (IHS)

 This is usually implemented with an ohmic contact, torque/motor-stall sensing, or a floating head switch. These are the options for configuring IHS.

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Laser settings

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