Orion 3000 Controller

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This manual provides an overview the features of the Orion control.3000 controller.

1. Overview

The Orion 3000 control is an industrial PC control with an integrated 21.5" touch screen and operator panel.

2. Connections

1. Machine interface

These are the only required connections to make to the control before you turn it on.

Cable	Function
Blue EtherCAT Cable	Connection to EtherCAT Network (If using EtherCAT Servo Drives)
Green Ethernet Cable	Connection to Ethernet IP Network (VFD, PLC, Motion Control)
Blue Ethernet Cable	Internet
Black Cable	Control Power
4 Conductor Cable	E-Stop *

_{*Additional Estop buttons must be wired in series with this one.}

2.User Available USB

External USB on the face of the control for loading files with a Flash Drive or temporary use with any other auxiliary USB device. One External port underneath the keyboard tray for wireless keyboard and mouse.

3. Features

• 21.5” LCD,1920*1080,resolution,Multi-touch,Capacitive Touchscreen
• Full IP65 design
• 2/4*Glan/4*USB3.0/1*HDMI/2*COM
• DC12-24V power input
• Support ARM mounting from TOP side or BOTTOM side
• Fanless and anodized aluminum
  

3.4. Specifications

1.DataSheet

Amps

Category	ItemSpecification	ICP69215-C-H52-4Y
LCD	Size	21.5" LCD
	Resolution ratio	1920*1080
	White Luminance	250cd/m2
	MTBF (hour)	30000 hrs
	Contrast Ratio	3000:1
	Viewing Angle	(L)89 / (R)89 / (T)89 / (B)89
Mechanical	Dimensions (W x H x D)	553mm x 387.5mm x 135mm
	Installation	Swing ARM mounting (Support NODKA 4460 square tube and Rittal CP 40)
	Buttons	Default: 1x Emergency, 1x selection, 1x red push, 1x green push, 1x Key switch
	Weight	9.0 Kg
System	CPU	Intel® Core™ 10-11th i5/i3, LGA1200, Max.35W
	Memory	2 x 260-pin DDR4 SODIMM, Max support 32GB
	Storage	1 x 2.5" HDD/SSD + 1 x mSATA
	Network (LAN)	4 x Intel 1000Mbps Ethernet
	HDMI	HDMI 1.2
	Serial ports	2 x RS232/485 (optional), 2 x 3-pin Phoenix Connector
	USB	4 x USB (3.0/2.0/1.0)
Touch screen	Touch screen type	Capacitive Touch screen
	Communication interface	USB
	Transmittance	≥87%
OS	OS	Windows 7, Windows 10 IoT, Ubuntu, CentOS
Power Consumption	Input Voltage	Specification12-24VDC ±10%; reverse connection, over-voltage, over-current protection; 1x 2-pin Phoenix DC (internal); 1x power button with light (back)
	Idle Voltage Power Consumption	Minimum DC 12V- 24V +-5%  35W
Current Environment	Operating 3.1Temperature	0°C ~ 50°C for SSD; 0°C ~ 45°C for HDD
	OperatingStorage Temperature	0°-20°C to~ 40°60°C [32°F to 104°F]
	Humidity	5~95% @ 40°C (non-condensing)
	Operating System Vibration	SSD Windowsapplied: 101.5 IoTGrms, Enterprise IEC 60068-2-64, random, 5~500 Hz, 1 hr/axis
	Software Package Shock	Operating MachMotion10G controlpeak softwareacceleration installed,(11ms poweredduration), byfollow Mach4IEC software core 60068-2-27
	Processor EMC	Class Intel I3 (3.70 GHz) B
	IP Hard Drive rating	120 GB solid state, mSATA
RAM	8 GB
Wifi	External antenna
Ethernet LAN (RJ45) Port	1 (Internet / Local Network)
Ethernet (RJ45) Port	1 (Machine Network for Ethernet Devices, TCP Modbus, etc.)
Ethernet (RJ45) Port	1 (EtherCAT Network)
USB Ports	1 (External) 2 (Internal)
Monitor	21.5" Capacitive Touch Color LCD
Resolution	1920 X 1080
Keyboard	Wireless - Full QWERTY with numpad
Mouse	Wireless - Optical mouse with scroll wheel
Enclosure
Dimensions	23.125"(W) X 20.0"(H) X 3.25"(D)
Material	18 Gauge Steel, Powder Coated Skin. Machined Aluminum Face
Weight	46.5 Pounds
Operator Interface
X15-14-2X Operator Panel	Membrane button panel with Jog, Spindle, Coolant, Feed selections, Emergency Stop, Cycle Start, Feed Hold, and Reset Buttons
X15-41-01 Wireless Pendant (Optional)	Wireless Handwheel IP65

2.

5. Mechanical Drawings

4.6. Operator Panel

1.

Emergency Stop

Emergency Stop should be used in the event of an emergency and as a safety precaution any time the machine isn't running. Emergency Stop will not lose position of machine or require rehoming.

2. Cycle Control

Cycle Start can be used to start a G-Code file and is also used to start other commands such as MDI and GoTo Commands.

Feed Hold is used to pause motion during file run and will leave the spindle on. Cycle start will resume motion and continue file execution. 

3. Cycle Cancels

Retract is an optional feature, currently in development and not operational. Check in with MachMotion for more information!

Cycle stop does a full cancel of the file, turns off the spindle and coolant, and puts the machine in idle.

Reset is used to clear alarms and set the machine back to default modals. These defaults can be changed in the Initialization Codes sections of the default control configuration. Reset also does a full cycle stop and rewinds the GCode file.

It is also the "Power" button. If the control is off, pressing Reset will power it on.

4. Feed Rate Overrides

The Feedrate Override knob will modify Feedrate Override percentF1 and willF2 affect any G01 feed rate moves. The feedrate percentage value is shown on the screen. If you are expecting motion and nothing is going, verify your feedrate is not set to 0%.

The 4 Rapid Override buttons will set the Rapid Override percent and will affect any G00 rapid rate moves. The percentages for each can be changed in the X15-[##] Operator Panel settings. You can access this from the Service section, then Maintenance tab, then Interface Config button:

5. Spindle Control

Spindle control buttons let you directly set the spindle forward, backwards, and stop. These are equivalent to calling M3, M4, and M5. You can set a default spindle speed value that will be set any time the system is initialized (reset pressed) by adding S### (where ### is the desired speed) in the Initialization Codes sections of the default control configuration. 

Coolant buttons allow you to toggle the mist and flood outputs. These are equivalent to calling M7, M8, and M9

6. Function Buttons

These 8 buttons can be set upconfigured for user selected features. 

7.

USB two USB A ports

Jog Selection

CONT will put all jogging into continues mode- and willJog continue+ are integrated with on-screen controls where you can select the axis to jog as long as you hold the jog button.

X1, X10, and X100 are incremental jogs and will move the incremental distances configured in Config -> Control

8. Jog Group

These buttons are for jogging the machine. The 4,5,6 buttons can be assigned to any auxiliary axis you have. The jog rate knob can be used to adjust the speed of the jog while jogging the machine. There is not a percentage or display of this jog rate on the screen.

jogged

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