Yaskawa V1000 VFD Installation

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1. Wiring

Control Cable: The VFD Control cable is the green Ethernet cable that runs from the Yaskawa VFD to the Control PC as shown in Figure 1.

(Figure 1 Ethernet Connection to Control PC)

 Spindle Motor: Connect your spindle motor to the terminals labeled U/T1,V/T2, and W/T3 as shown in Figure 2. If your spindle moves the wrong direction when you turn it on, just swap any three of the (U,V,W) leads.

(Figure 2 Spindle Motor Connections)

Brake Resistor: Connect your brake resistor by placing the two wires on the +2/B1 and B2 terminals as shown in Figure 3.
(Note: If needed to extend the wires use High Temp rated wire.)

Mount Resistor: Mount the resistor to the cabinet. Wire as shown in Figure 3.

(Figure 3 Yaskawa Resistor Connections)

2. Programming

VFD Programming

To program the VFD you will need to utilize the Mach4 software. While the control is disabled follow the next few steps. 

Step 1: Click on Configure -> Plugins -> MachMotion (as shown in the pink box in Figure 4). 

(Figure 4 Access the MachMotion Plugin)

Step 2: While in the MachMotion Plugin Type "Yaskawa" in the search field as shown in Figure 5.

(Figure 5 Search Field)

Step 3: This will populate the parameters for the Yaskawa VFD V1000 as shown below).

(Figure 6 Yaskawa V1000 Default Parameters)

Please utilize these default parameters unless you need to adjust them based on the spindle motor name plate.

Yaskawa V1000 Parameters

 Parameters Description Default Range
C1-01 Accel. Time 4 Seconds 0.0 to 600.0 Seconds
C1-02 Decel. Time  3 Seconds 0.0 to 600.0 Seconds
E1-04 Max. Output Freq. 60 Hz 40.0 to 400.0 Hz
E1-05 Max. Output Voltage  220 Volts 1.0 to 510.0 Volts
E1-06  Base Frequency  60 Hz 1.0 to 599.0 Hz
E1-09  Min. Output Freq.  0.25 Hz 0.0 to 599.0 Hz
E2-01  Motor Rated Current 5 Amps 10% to 200% of drive rated current
E2-04  Number of Motor Poles  4 Poles 2 to 20 Poles
E2-11 Motor Rated Output  1.5 kW 0.00 to 650.00 kW
L3-04 Deceleration Selection 2 0 to 7

 

Spindle Calibration

You will need to scale your emulated RPM feedback in the Mach software. Calculate your feedback ratio as follows:

  • Max Spindle RPM / 1800 = Feedback Ratio

Then while the control is disabled follow the next few steps:

Step 1: Click on Configure -> Control at top of the Mach screen. Then select the "Spindle" tab shown in Figure 7.

(Figure 7 Spindle Tab)

Step 2: Enter in the value you calculated in FeedBack Ratio from the calculation you have done for Spindle Gear 1 as shown in Figure 8.

FeedBack Ratio for Spindle Gear 1

(Figure 8 Enter Feedback Ratio)

 

Alarms

If you were to get an alarm on the VFD you will receive a message on the computer screen from the Global Message System. In the description of the alarm it will describe the necessary steps to try to resolve the alarm.

Warranty Information

MachMotion warranty policy is subject to change. Updated information is available at our website:
https://machmotion.com/warranty

 

The MachMotion Team
http://www.machmotion.com
14518 County Road 7240, Newburg, MO 65550
(573) 368-7399 • Fax (573) 341-2672

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