Drive Error List - Leadshine
Errors Not on Table
Codes that have shown up but are not listed on the error table below or with information.
- E570 which is expected while the system is not enabled. It will clear once the safety relay is active and it receives that input.
- E152 will show on the face of the drive and Mach4 will throw up an "Unrecognized alarm code: 0x00007323". This has been noticed to be when the motor is not wired correctly or just not connected at all.
Below are the error codes and alarm clearing taken from the manual for CS3E_User_Manual_V1.5 and CS3E-D1008. Both of these pdf files can be found on their website and on the server at \\svr1\MachMotion\Production\Products\Drives-Stepper\Leadshine\Manuals
Error Display Codes
These error codes display on the front of the drive if there is an Object (603Fh) then more information may be found down in the Error Code Table.
Displayed Error Code | Error Name | Description | Object (603Fh) |
E0e0 | Over Current Error | The current through power devices in inverter exceeds the limit value. |
0x2211 |
E0c0 | Over Voltage Error | 0x3211 | |
E100 | Overload Error |
The motor is continuously
operated more than 5 second under a load exceeding the Max. torque of motor |
|
E120 | Regenerative Discharge Circuit Overload Error |
||
E121 | Regenerative Resistance Error |
||
E150 | Encoder Connection Error | Abnormal connection between drive and encoder. |
|
E151 | Encoder Communication Error |
||
E152 | Initialize Encoder Position Error |
||
E170 | Encoder Data Error | ||
E190 | Excessive Vibration Error | ||
E1a0 | Over Speed Error | Motor speed exceed 3000[rpm]. |
|
E1a1 | Speed Out of Control Error | ||
E1b0 | Position instruction frequency it too large |
||
E1b1 | electronic gear setup error | ||
E180 | Position following error | 0x8611 | |
E240 | EEPROM parameters saving error |
0x5530 | |
E241 | Saving module hardware error |
0x5531 | |
E242 | Error / diagnosis record keeping error |
0x5532 | |
E243 | Saving signals error | 0x5533 | |
E244 | Communication parameters saving error |
0x5534 | |
E245 | Motion parameters saving error |
0x5535 | |
E260 | Overtravel Positive / Negative input is valid |
0x7329 | |
E828 | Synchronizing mode is not | 0x8728 | |
supported | |||
E82d | Asynchronous error | 0x872D | |
E81a | synchronizing error | 0xFF02 | |
E82e | synchronizing cycle is too short |
0x872E | |
E836 | Invalid DC synchronizing cycle |
0x8736 | |
E832 | DC phase-locked Loop failure |
0x8732 | |
E81b | Watchdog Time-Out of Synchronization Manager 2 |
0x821B | |
E818 | Invalid input data | 0x8211 | |
E819 | Invalid output data | 0x8212 | |
E82c | Fatal synchronization error | 0x872C | |
E813 | Boot Status main-page-reqprotection |
0x8213 | |
E850 | EEPROM reading error | 0x5550 | |
E851 | EEPROM error | 0x5551 | |
E801 | ESM State Machine Conversion Failed |
0x8201 | |
E81c | Invalid Type of Synchronization Manager |
0x821C | |
E811 | Invalid ESM Conversion request |
0xA001 | |
E812 | Unknown ESM Conversion request |
0xA002 | |
E816 | Invalid pre-operation mailbox configuration |
0x8216 | |
E815 | Invalid boot Status mailbox configuration |
0x8215 | |
E81d | Invalid output configuration | 0x821D | |
E81e | Invalid input configuration | 0x821E | |
E821 |
Waiting for the status of ESM initialization
|
0xA003 | |
E822 |
Waiting for the status of ESM pre-operation
|
0xA004 | |
E823 |
Waiting for the status of ESM safe operation
|
0xA005 | |
E824 | Invalid input data mapping | 0x8224 | |
E825 | Invalid output data mapping | 0x8225 | |
E82b | Input and Output is invalid | 0x8210 | |
E830 | DC synchronization configuration is invalid |
0x8730 | |
E802 | Out of memory | 0x5510 | |
E852 | Hardware is not ready | 0x5552 | |
E870 | Mode not support | 0x5201 | |
E871 | The operation condition of this mode is not satisfied. |
0x5202 |
Error Code Table
(1) Object 0x3FFE+01 indicates the current failure alarm, and other sub-index indications are historical alarms.
(2) Object 0x1001 and 0x603F indicate the current failure alarm, The error code read by 0x603F is IEC 61800 specification; the error
code read by 0x1001 is CIA specification.
(3) Error code read by some master station is displayed in decimal. At this time, please convert it to hexadecimal and then refer to the error code table as below. For example, the master station reports error code of 8721, the corresponding hexadecimal number is 0x2211, so the alarm information in the reference table is over-current alarm.
0x3FFE Value | 0x603F Value | Description | Trouble Shooting |
0x0e0 | 0x2211 | Over-current | 1. Check whether the wiring is short-circuited, or the motor is short-circuited. 2. Switch power supply alarm caused, replace other power supply for a try. |
0x0c0 | 0x3211 | Over-voltage | 1. Check the voltage of power supply; 2. If over-voltage occurs in motion, the acceleration and deceleration time can be increased |
0x0a0 | 0x3150 | EEPROM error in phase A |
1. Reset parameters to the factory and restart power supply 2. If it still exists, the hardware failure
|
0x0a1 | 0x3151 | EEPROM error in phase B | |
0x1a0 | 0x8402 | Over-speed | 1. Reduce command speed value; 2. Write 0x10 to the object 0x2056 to clear the alarm. |
0x240 | 0x5530 | Save error | 1. Reset parameters to the factory and restart power supply 2. If it still exists, the hardware failure |
0x260 | 0x7329 | Limit switched alarm | Refer to 0x22A9+00 |
0x570 | 0x5441 | Quick stop alarm | Refer to 0x22B4+00 |
0x5f0 | 0x7122 | Auto-tuning error | 1. Restart the drive; 2. If it still exists, disable auto-tuning by 0x2013 |
- | 0x7321 | Encoder wring error | 1. The drive is not connected to a motor; 2. If alarm is occurred when connect a motor, please check the encoder wiring or a cable break. |
0x816 | 0x8216 | Invalid mailbox configuration in pre-operation state |
Check the network cable
|
0x81b | 0x821B | Watchdog timeout |
Check the network cable
|
- | 0x8611 | Position following error | 1. Set the value of Object 2024h to “0” to make motor run in open loop mode, If alarm disappears, it means encoder wiring error; 2. Motor torque is not enough or motor speed is too high; |
0x836 | 0x8736 | Invalid DC synchronization period | Decrease the value of the synchronization period or increase the value of 0x5400+02 |
0x870 | 0x5201 | Unsupported operation mode | Check the value of 0x6061 and correct it to the supported operation mode; |
0x801 | 0x8201 | ESM state machine transition failed |
Alarms related to the master station, without accurate solution.
|
0x802 | 0x5510 | Memory overflow | |
0x807 | 0x8207 | The mapping object does not exist | |
0x808 | 0x8208 | PDO mapping object length error | |
0x809 | 0x8209 | PDO mapping object has no mapping attribute | |
0x811 | 0xA001 | Invalid ESM conversion request | |
0x812 | 0xA002 | Unknown ESM conversion request | |
0x813 | 0x8213 | Boot state request protection | |
0x815 | 0x8215 | Email configuration with invalid boot status | |
0x818 | 0x8211 | No valid input data | |
0x819 | 0x8212 | No valid output data | |
0x81c | 0x821C | Invalid sync manager type | |
0x81d | 0x821D | Invalid output configuration | |
0x81e | 0x821E | Invalid input configuration | |
0x821 | 0xA003 | Waiting for the initial state of ESM | |
0x822 | 0xA004 | Waiting for ESM pre-operation state | |
0x823 | 0xA005 | Waiting for ESM safe operation status | |
0x824 | 0x8224 | Invalid process data input mapping | |
0x825 | 0x8225 | Invalid process data output mapping | |
0x827 | 0x8727 | Free running mode is not supported | |
0x828 | 0x8728 | Does not support synchronous mode | |
0x82b | 0x8210 | Invalid input and output | |
0x82c | 0x872C | Fatal sync error | |
0x82d | 0x872D | No synchronization errors | |
0x82e | 0x872E | Synchronization period is too small | |
0x830 | 0x8730 | Invalid DC synchronization configuration | |
0x832 | 0x8732 | DC phase locked loop failure | |
0x833 | 0x8733 | DC sync IO error | |
0x834 | 0x8734 | DC synchronization timeout | |
0x835 | 0x8735 | Invalid DC cycle | |
0x850 | 0x5550 | EEPROM inaccessible | |
0x851 | 0x5551 | EEPROM error | |
0x852 | 0x5552 | The hardware is not ready |
Alarm Clearing
After the CS3E drive alarms, the power should be cut off first to check the fault, especially the over-current and over-voltage faults.
Some alarms (except over-voltage and over-current) can be cleared when the drive is holding on, the step is as follows:
- Write 0x80 (decimal 128) to the object 0x6040 to clear the current alarm (except over-voltage and over-current). This method is recommended as a priority;
- Or write 1 to the object 0x2093 to clear the historical alarm records. At this time, all sub-indexes of 0x3FFE are cleared;